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Model No.: 58-2290, HP Cylindrical Sterilizer Vertical

Hp Cylindrical Sterilizer Vertical

The Vertical - New Autoclave is very compact and designed to give best operational performance with economy. Conforms to the requirements as specified under IS: 3829 Part III with its latest amendments. Suitable for sterilization in which the probability of occurrence of a viable microorganism in a medical product is reduced to less than 10 log.

Principle: The steam is generated in the jacked and inbuilt the pressure upto set value. Pre pulsing is done to remove the trapped air and steam is supplied from jacket as and when required to chamber to heat the sterilization load. After sterilization hold period, the Steam is exhausted followed by vacuum drying simultaneously maintaining pressure in the jacket and can be used again for load after load thus make optimum use of the Electric/Steam, Very economic in running cost.

Chamber: The chamber is made of heavy gauge stainless steel fitted with stainless steel forged ring and forged lid. Chamber is fitted with two safety valve of stainless steel, pressure gauge, water outlet valve and Air inlet valve, stainless steel steam condenser, tube with stainless steel ejector.,

Steam Generator: The steam is generated inside the jacket electrically. The steam generator is made out of stainless steel heavy gauge fitted with pressure gauge and water drain valve. The electrical safety standards for steam generation conforms to IS 302 to the extend applicable.

  Dia x Depth Load Capacity
a. 300 x 500 mm 4.0 kw 35 Ltr.
b. 400 x 600 mm 6.0 kw 75 Ltr.

Outer Cover: The outer cover is made out of stainless steel, to cover the high density mineral wool insulation provided between cover & Jacket.
Lid Gasket: One piece jointless moulded steam resistant, made of resilient material like neoprene and capable of effectively sealing the door against internal pressure upto the hydrostatic test pressure, durable enough to withstand the working temperaure over long periods.
Design: The equipment is designed to operate on Steam which is generated inside the jacket by means of electric power. The sterilizer is capable of performing the following operation constituting one full cycle of sterilization.
a) Generate Steam and build up working pressure in the jacket without admitting itto the chamber.
b) Admit steam to the chamber and allow it to build upto working pressure and temperature and maintaining the working pressure for at least 2 hours
c) Exhausting the chamber pressure while retaining the jacket pressure
d) Drying the load in chamber (if required) through the circulation of dry, filtered air entering through a drying system
The jacket is insulated with thick Mineral / Glass wool and covered with stainless steel outer cover to minimize the heat losses and avoid burns to skin.
Individual valves to control the cycle of sterilization, namely
a) Admitting steam to the chamber
b) Exhausting the chamber steam
c) Circulating dry filtered air for drying the chamber
d) Exhausting the jacket steam
Safety: A pressure switch to control steam press along with one spring loaded safety valve to the jacket are provided. Safety valve also acts as relief valve to regulate the operating pressure, an additional spring loaded safety valve is provided, which will prevent an increase in the steam pressure of more than 10 percent of the working pressure.
Temperature control and measurement provision is also made to incorporate one or more thermocouples in different zones of the chamber of the sterilizer.
Steam Supply: The steam is generated inside the jacket electrically. The electric load will be 4KW/6KW, (440V - 3 phase 50c/s). Fully meets the safety requirement for steam generator as per IS : 302
Low Water Protection: Low water protection for heaters are provided, to cut-off electric supply to heaters through a contactor if the water level runs below the heater level.
Pressure Control: Working Pressure is controlled through a pressure switch connected to the jacket
Switch Box: The contactor, switches and pilot lights located in one box mounted on the stand of the sterilizer
Jacket Drain: Suitable connection with valve is provided for draining the jacket Water.
Powerful ejector is provided to remove air from the chamber which results in effective sterilization.
Gauge glass assembly with inbuilt shut off valves facilitates to monitor the water level and avoid accidents in case of breakage of gauge glass High quality pressure gauges, temperature gauge are provided to monitor the process.
The whole unit is supported by stable die cast legs.

Available Models:
Standard: The autoclave is manually operated
Semi Automatic: The process is controlled by programmable logic controller & is user friendly. Four fixed sterilization cycles take care of hospital sterilization needs. The automation avoids the human errors and interference thus assures quality sterilization. This unit can be handled by unskilled person and need not to be attended all the time thus sparing the operator for other work
Fully Automatic: This is the upper version of semi automatic machine with five fixed and one variable parameter cycles. Man machine interface is provided to monitor the process parameters, set the desired parameters and to get online printing of the process to keep records for future reference.
Operating Temperature & Pressure:
Sterilization Temperature: 121°C
Sterilization Pressure: 1.2 to 1.5 Kg/cm2 (15PSI to 22PSI)
Power Requirement: Suitable to operate on 440 V, 3 ph, 50Hz. AC Supply

Spare accessories (58-2250, 58-2260, 58-2270, 58-2280, 58-2290):

  • Pressure gauge/compound gauge
  • Water level gauge glass
  • Wing nuts for vertical autoclave
  • Neoprene Rubber jointless gaskets
  • Dia: 250mm, 300mm, 350mm, 400mm, 450mm, 550mm
  • Heating elements: "L" type (Vertical Autoclave) 1.5 KW, 2.0 KW, 3.0 KW, 4.0 KW

 

Model No.: 58-3210, HP Cylindrical Horizontal Sterilizer

Hp Cylindrical  Horizontal Sterilizer

Introduction:The sterilizer is based on the principal that microbiological organism are killed or made inactive by maintain high temperature for related time. The medium use for raising the temperature is dry saturated steam. The steam also displaces the air under the gravity effect out of the chamber resulting efficient sterilization. Robust and rigid construction, designed for all types of bulk sterilization which are commonly needed in Medical, Agricultural and Pharmaceutical Institutions. Suitable for Sterilizing hospital dressings, linens, rubber, plastic, goods, surgical instruments, glasswares, utensils etc.

Construction:Triple walled with steam jacket and separate boiler Inner chamber and steam jacket are made up of Haevy gauge S.S. sheet with leak proof argon-arc welding.
The sterilizer has single piece door made of steel plate lined with S.S from inside and back plate and ring is also made of thick withstand 2.5 times the working pressure. Door is grooved to hold EPDM or silicon (Optional) gasket to securely rest on front facia of door ring for easy and perfect elegant appearances.
Steam Generator: Made of heavy stainless steel sheet and comes in unique design with minimum joints and bolted parts thus reduces the chances of leakage suitable capacity heating elements and low water level cut off system of protect the former from burning out dry are provided. Main hole provided on heater plate provides for easy cleaning of the deposited scale inside the generators for better efficiency. Fitted with gauge glass assembly with shut off valves (to avoid spilage of hot water in case of glass tube breakage) for water level indication. Water inlet and outlet valves.

 

Pressure Control : The “PIEZOSTAI” (pressure control device) is incorporated in all electrically operated sterilizers. It economizes on power consumption and control the steam generation to set value depending on the temperature for sterilization.
Safety Door: Sterilizer has hinged self locking single piece thick steel plate lined with S.S from inside door and cannot be opened when under pressure. The self locking device automatically engages the clutch mechanism when the chamber is pressurized to avoid opening of the door thus eliminates the chances of any accident.
Single point control: Completes sterilizer cycle is controlled from one point with the help of “Multiport valve” fitted on the top. Two sppeds of steam exhaust are available, fast and slow. Drying of the sterilized load can also be done.
Easily readable jacket and chamber pressure gauges are mounted along the multi port valves. A steam trap is fitted in the chamber discharge line to drain the condensate automatically.
Switch Box: Houses the “PIEZOSTAT, main switch, pilot lamps, relays etc. and mounted on the stand of the sterilizer for easy operation.

Other Features:

  • Triple Safety: The sterilizer is provided with the triple safety features. At the boiler level by a “PIEZOSTAT which automatically limits the pressure to the required set value and a spring loaded safety valve in case of its failure which releases the steam to keep pressure within the safety limits. At the chamber level, a spring loaded valve and a dead weight release valve to release the steam in case the pressure exceeds the safety limit. All these safety features function independent of one another and subsequently i.e. one takes over the charge in case of other's failure.
  • A plug screen prevents the discharge line from choking. The plug is easily removable for daily cleaning.
  • Powerful Ejector for drying sterilized linen from chocking. The plug is easily removable for daily cleaning.
  • A dial thermometer is provided to break vacuum in case of formation of vacuum due to steam condensation.
  • Automatic Vacuum breaker is provided to break vacuum in case of formation of vacuum due to steam condensation.

Operating Temperature & Pressure:
Sterilization Temperature: 134°C to 138°C
Sterilization Pressure: 1.2 to 2.4 Kg/cm² (30 Psi to 35 Psi)
Power requirement: Suitable to operate on 440 V, 3 ph, 50 Hz.
AC Supply.

Available Models:
Standard : The autoclave is manually operated. All functions are carried out with the help of multiport valve.
Semi Automatic: The process is controlled by programmable logic controller and is used friendly. Four fixed sterilization cycles take care of hospital sterilization needs. The automation avoids the human errors and interference thus assures quality sterilization. This unit can be handled by unskilled person and need not to be attended all the time thus sparing the operator for other work.
Fully Automatic: This is the upper version of semi automatic machine with five fixed and one variable parameter cycles. Main machine interface is provided to monitor the process parameters, set the desired parameters and to get online printing of the process to keep records for future references.

Optional Accessories:

  • Digital Temperature Indicator can be supplied in lieu of dial thermometer.
  • Digital Temperature Controller with timer can be fixed at an extra cost. Once the temperature is attained it will automatically start the timer, so that the operator is alerted and he can perform balance operations.
  • Automatic water feed system can be incorporated in the boiler, so that at higher level it switched off trhe water pump and restart it at lower level automatically
  • In addition to vacuum dry provided in the MPV an extra ejector can be provided in the autoclave for better drying of the load.
  • Digital Pressure & Compound gauges can be provided in lieu of analog gauges.
  • Pop type safety valve can be intstalled in lieu of spring load safety valve, for more accurate and better performance if required, at an extra cost.
  • Dressing Drums
  • Provision for Direct steam supply from centralized boiler
  • Temperature recorder
  • High Pressure High vacuum model
  • Additional door (Double door) model
  • Fully automatic micro processor controlled model

Spare Accessories:

  • Pressure gauge/Compound gauge
  • Water Level gauge glass
  • Dial thermametre
  • Non return valve
  • Moisture trap
  • Jointless Gasket:Neoprene/silicon rubber, size:400mm & 500 mm
  • Heating elements (Flange Type ) Rating kw 6.0, 9.0
  Dia x Depth Load Capacity
a. 400 x 600 mm 18 kw 75 Ltr.

Material of Construction:

  Std. Optional
Chamber -S.S.304 S.S.316/S.S.316L/S.S.316Ti
Jacket -S.S.304 S.S.316/BQMS
Door BQMS S.S.304/S.S316
Steam Generator -S.S.304 S.S.316
Outer cover -S.S.304 -
Stand -ERW MS TUBE S.S.304
 

 

Model No.: 58-3220, HP Cylindrical Horizontal Sterilizer

Hp Cylindrical  Horizontal Sterilizer

Introduction: The sterilizer is based on the principal that microbiological organism are killed or made inactive by maintain high temperature for related time. The medium use for raising the temperature is dry saturated steam. The steam also displaces the air under the gravity effect out of the chamber resulting efficient sterilization. Robust and rigid construction, designed for all types of bulk sterilization which are commonly needed in Medical, Agricultural and Pharmaceutical Institutions. Suitable for Sterilizing hospital dressings, linens, rubber, plastic, goods, surgical instruments, glasswares, utensils etc.

Construction: Triple walled with steam jacket and separate boiler Inner chamber and steam jacket are made up of Heavy gauge S.S. sheet with leak proof argon-arc welding.
The sterilizer has single piece door made of steel plate lined with S.S from inside and back plate and ring is also made of thick withstand 2.5 times the working pressure. Door is grooved to hold EPDM or silicon (Optional) gasket to securely rest on front facia of door ring for easy and perfect elegant appearances.

Steam Generator: Made of heavy stainless steel sheet and comes in unique design with minimum joints and bolted parts thus reduces the chances of leakage suitable capacity heating elements and low water level cut off system of protect the former from burning out dry are provided. Main hole provided on heater plate provides for easy cleaning of the deposited scale inside the generators for better efficiency. Fitted with gauge glass assembly with shut off valves (to avoid spillage of hot water in case of glass tube breakage) for water level indication. Water inlet and outlet valves.

Pressure Control: The “PIEZOSTAI” (pressure control device) is incorporated in all electrically operated sterilizers. It economizes on power consumption and control the steam generation to set value depending on the temperature for sterilization.

Safety Door: Sterilizer has hinged self locking single piece thick steel plate lined with S.S from inside door and cannot be opened when under pressure. The self locking device automatically engages the clutch mechanism when the chamber is pressurized to avoid opening of the door thus eliminates the chances of any accident.
Completes sterilizer cycle is controlled from one point with the help of "Multiport valve" fitted on the top. Two speeds of steam exhaust are available, fast and slow. Drying of the sterilized load can also be done.
Easily readable jacket and chamber pressure gauges are mounted along the multi port valves. A steam trap is fitted in the chamber discharge line to drain the condensate automatically.
Switch Box: Houses the “PIEZOSTAT, main switch, pilot lamps, relays etc. and mounted on the stand of the sterilizer for easy operation.

Other Features:

  • Triple Safety: The sterilizer is provided with the triple safety features. At the boiler level by a "PIEZOSTAT" which automatically limits the pressure to the required set value and a spring loaded safety valve in case of its failure which releases the steam to keep pressure within the safety limits. At the chamber level, a spring loaded valve and a dead weight release valve to release the steam in case the pressure exceeds the safety limit. All these safety features function independent of one another and subsequently i.e. one takes over the charge in case of other's failure.
  • A plug screen prevents the discharge line from choking. The plug is easily removable for daily cleaning.
  • Powerful Ejector for drying sterilized linen from chocking. The plug is easily removable for daily cleaning.
  • A dial thermometer is provided to break vaccum in case of formation of vaccum due to steam condensation.
  • Automatic Vacuum breaker is provided to break vacuum in case of formation of vacuum due to steam condensation.

Operating Temperature & Pressure:
Sterilization Temperature: 121°C
Sterilization Pressure: 1.2 to 1.5 Kg/cm² (15 PSI to 22 PSI)
Power requirement : Suitable to operate on 440 V, 3 ph, 50 Hz. AC Supply.
Available Models:
Standard : The autoclave is manually operated. All functions are carried out with the help of multiport valve.
Semi Automatic: The process is controlled by programmable logic controller and is used friendly. Four fixed sterilization cycles take care of hospital sterilization needs. The automation avoids the human errors and interference thus assures quality sterilization. This unit can be handled by unskilled person and need not to be attended all the time thus sparing the operator for other work.
Fully Automatic: This is the upper version of semi automatic machine with five fixed and one variable parameter cycles. Main machine interface is provided to monitor the process parameters, set the desired parameters and to get online printing of the process to keep records for future references.

Optional Accessories:

  • Digital Temperature Indicator can be supplied in lieu of dial thermometer.
  • Digital Temperature Controller with timer can be fixed at an extra cost. Once the temperature is attained it will automatically start the timer, so that the operator is alerted and he can perform balance operations.
  • Automatic water feed system can be incorporated in the boiler, so that at higher level it switched off the water pump and restart it at lower level automatically
  • In addition to vacuum dry provided in the MPV an extra ejector can be provided in the autoclave for better drying of the load.
  • Digital Pressure & Compound gauges can be provided in lieu of analog gauges.
  • Pop type safety valve can be installed in lieu of spring load safety valve, for more accurate and better performance if required, at an extra cost.
  • Dressing Drums
  • Provision for Direct steam supply from centralized boiler
  • Temperature recorder
  • High Pressure High vacuum model
  • Additional door (Double door) model
  • Fully automatic micro processor controlled model

Spare Accessories:

  • Pressure gauge/Compound gauge
  • Water Level gauge glass
  • Dial thermametre
  • Non return valve
  • Moisture trap
  • Jointless Gasket:Neoprene/silicon rubber, size:400mm & 500 mm
  • Heating elements (Flange Type ) Rating kw 6.0, 9.0

Various level of automation is available to suit customer need:

  • Micro 50:
    - Four process cycles provided are with fixed parameters and takes care of all sterilization need.
    - No display is available.
    - No online data printing.
  • Micro 75:
    - Four process cycles with fixed parameter.
    - No display.
    - Online process printing is available.
  • Micro 100:
    - Four process cycles with fixed parameters.
    - Display (Two line)
    - Online process printing
  • Micro 150:
    - Five fixed and one flexible process cycles are provided.
    - Display (Four line).
    - Online printing.
  • Micro 200:
    - Five fixed and one flexible process cycle.
    - Display (four line/touch screen).
    - Online printing.
    - High and PLC is provided to take care of process parameter like FO value etc.

Capacity:

  Dia x Depth Load Capacity
a. 400 x 600 mm 6 kw 75 Ltr.
b. 400 x 1100 mm 9 kw 138 Ltr.
c. 500 x 900 mm 9 kw 176 Ltr.
d. 500 x 1200 mm 9 kw 235 Ltr.

Material of Construction:

  Std. Optional
Chamber S.S.304 S.S.316/S.S.316L/S.S.316Ti
Jacket S.S.304 S.S.316/BQMS
Door BQMS S.S.304/S.S316
Steam Generator S.S.304 S.S.316
Outer cover S.S.304 -
Stand ERW MS TUBE S.S.304
 
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