Rectangular Sliding Single / Double Door Autoclave

Introduction:

Rectangular Sliding Double Door Autoclave is ideal for Hospitals, Research Laboratory and other Pharma-ceutical Industry. They are designed for safe & efficient sterilization of various items such as Ampoules & Vials, Rubber goods, Empty flasks, instruments & utensils, Fabrics wrapped or unwrapped etc.

Construction:

The chamber is constructed of heavy duty stainless steel316 & to with stand pressure of 12-30 PSI (1.1-2.2 Kg/cm2) Corresponding to temperature of 121°C-134°C and also to with stand high vacuum. ln Chamber, two rails are provided at the bottom of the chamber for easy loading & unloading of the material on Carriage.

Boiler (Steam Generator) :

Autoclave can be supplied with SS 304/ 316 steam generator operable on electricity. Fitted with, high & low water cut-off system, safety valve, water inlet and drain valves. This device protects the heater in the generator from burning out dry. The steam pressure in the boiler is indicated on an individual pressure gauge.

Doors :

The Sterilizer is supplied with single door or double doors made of SS 304/ 316. The doors are having Automatic sliding type arrangement. The doors will have unique arrangement to open them manually in case of power failure. The door Gasket will be of  Silicon food grade.

Fittings & Piping :

A Thermostatic Steam Trap valve /Air Vent Filter.

Temperature and Pressure / Vacuum indicator (gauges)

The piping is of stainless steel 304/316.

Vacuum System :

This system is used for effective air removal from Autoclave chamber. It consists of efficient of water-ring type vacuum pump, condenser etc.

Automatic Process Control Unit :

The control unit is based on advance HMI / PLC Controller.  This unit control different sterilization cycles with the help of in-built different program combinations.

Operating Temperature, Pressure & Voltage :

Sterilizing Temp.: 121°C & 134°C.

Sterilizing Pressure: 1.2 to 2.2 kg/ cm2 (15 PSI to 30 PSI)

Power supply:  440v, 3Ph.

Accessories:

Material Handling :

Autoclave can be supplied with stainless steel removable shelves / trays or with a loading carriage & trolleys.

Carriage & Trolley :

The loading carriage is made of stainless steel304/ 316. And it has adjustable shelves which can be positioned according to Height of the goods. It is designed to slide easily from chamber to trolley. The trolley is made of SS-316 and its base have four heavy duty castors.

Safety Features :

a) Special provision prevents the operator from opening the door in following events :
• When the chamber is under pressure
• When one door is open the other cannot be opened (for Sterilizer with 2 Doors).
(b) The sterilizer is provided with triple safety.
Pressure control switch which automatically cut off
the pressure at required set value.
• Three spring loaded safety valves one each at chamber and jacket & boiler level.
• A dead weight safety valve at chamber level.
(c) A plug screen prevents the discharge line from choking. The plug is easily removable for routing cleaning.
(d) A Dial thermometer is provided to indicate the chamber temperature.
(e) Automatic vacuum breaker is provided to break vacuum in case of vacuum formation due to steam condensation.

Other Features :

• Chamber/Jacket made out of  S.S. 316/304.
• Additional Tray/Shelves Adjustable.
• Carriage & Trolley.
• Direct steam supply from centralized boiler.
• Temperature Chart recorder.
• High pressure High vacuum model.
• Additional Single door/ (Double door) model.
• Fully automatic HMI & PLC Controller with printer.
• Digital micro processor controlled model.

Optional Spare Accessories:

• Pressure gauge/Compound gauge
• Water level glass Tube
• Temperature Gauge
• Non return valve
• Moisture trap
• Joint less Gasket: Neoprene/silicon food grade rubber
• Heating elements (Flange Type) Rating 6.0kw, 9.0kw & 12.0kw.